
Rewiring
#1
Posted 11-14-2012 12:40 PM

For the RX-7 racecar I built I removed much of the stock wiring except for the emissions harness. And in that case i removed all the wires no longer used. I removed all the fuse boxes and made the car completely fuseless. Just used maybe half a dozen circuit breakers all within reach of the driver. A miata in this regard seems to be a simpler animal but I still like the idea of getting rid of all the unnecessary wiring for reliability and ease of troubleshooting. Plus making all the connectors simpler, more solid, and all completely waterproof.
Could a car that had had the wiring completely gutted and re-engineered / rewired be DQed?
#2
Posted 11-14-2012 01:07 PM

If it does not say you, you can not.
Dave Wheeler
Advanced Autosports, the nations most complete Spec Miata shop
Author, Spec Miata Constructors Guide, version 1 and 2.0
Building Championship winning cars since 1995
4 time Central Division Spec Miata Champion car builder 2012-2013-2014-2017
Back to Back June Sprints Spec Miata 1-2 finishes 2016 and 2017
5 time June Sprints winner in Mazda's
6 Time Northern Conference Champion Car Builder
2014 SCCA Majors National point Champion car builder
2014 SCCA Runoffs winner, T4 (Bender)
2014 Central Division Champion, ITS (Wheeler)
2013 Thunderhill 25 hour winning crew chief
2007 June Sprints winner, (GT1, Mohrhauser)
Over 200 race wins and counting.
www.advanced-autosports.com
dave@advanced-autosports.com
608-313-1230





#3
Posted 11-14-2012 02:52 PM

Spec Miata
1. #8273 (Chuck Dawson) Wire Harness Repair
Thank you for your letter. SM wiring harness repair falls under 9.1.8.C.4.K: k. All
chassis/structural/electrical repairs, if performed, shall be in concurrence with factory procedures,
specifications, and dimensions. Unless specifically authorized by the manufacturer for repair or
allowed by these rules, no reinforcement, i.e., seam welding, material addition, etc., is permitted.
See http://scca.cdn.race...lim.minutes.pdf
Tom Hart
#44 SM and T-4
2014 SC Driver of the Year
2015 SE Championship Series Spec Miata Champion
2016 SE Championship Series Spec Miata Champion



#4
Posted 11-14-2012 03:17 PM

From the Preliminary Minutes published today:
Spec Miata
1. #8273 (Chuck Dawson) Wire Harness Repair
Thank you for your letter. SM wiring harness repair falls under 9.1.8.C.4.K: k. All
chassis/structural/electrical repairs, if performed, shall be in concurrence with factory procedures,
specifications, and dimensions. Unless specifically authorized by the manufacturer for repair or
allowed by these rules, no reinforcement, i.e., seam welding, material addition, etc., is permitted.
See http://scca.cdn.race...lim.minutes.pdf
Nice catch, Tom.
Skip Brock
OPM Autosports, Nelson Engines
2012 SARRC Spec Miata Champion
2012 SEDiv Regional Driver of the Year




#5
Posted 11-14-2012 04:32 PM

First rule of Spec Miata
If it does not say you, you can not.
Right, and of course the difference between the fast cars and the mid-pack cars is rules vs enfocement.
#6
Posted 11-15-2012 12:24 AM

Right, and of course the difference between the fast cars and the mid-pack cars is rules vs enfocement.
Being new, most will let you slide on this. I would say as a whole SM is pretty self policed with minimal tech. For the most part, the difference between mid-pack and the pointy ends are the nuts behind the wheel and the grip on the pavement(tires and set up). I would say blatant cheating is minimal and things that may not be legal don't usually make up for a lack of talent. Have seen a few videos were a lapper being passed, wins a drag race with the race leader until they both hit the braking zone

To correct Dave...IF IT DOES NOT SAY YOU CAN, YOU CAN'T This is the law of SM

c
Ron
RAmotorsports


#7
Posted 11-15-2012 03:58 PM


#8
Posted 11-15-2012 04:14 PM

E. Vehicle Preparation
Appearance shall be neat and clean. Automobiles that are dirty
either externally or in the engine or passenger compartments, or
that show bodywork damage or that are partially or totally in primer,
or that do not bear the prescribed identification marks shall not be
approved for competition. Vehicles may be painted any color(s).
MEATHEAD where are you???
Dave
Dave Wheeler
Advanced Autosports, the nations most complete Spec Miata shop
Author, Spec Miata Constructors Guide, version 1 and 2.0
Building Championship winning cars since 1995
4 time Central Division Spec Miata Champion car builder 2012-2013-2014-2017
Back to Back June Sprints Spec Miata 1-2 finishes 2016 and 2017
5 time June Sprints winner in Mazda's
6 Time Northern Conference Champion Car Builder
2014 SCCA Majors National point Champion car builder
2014 SCCA Runoffs winner, T4 (Bender)
2014 Central Division Champion, ITS (Wheeler)
2013 Thunderhill 25 hour winning crew chief
2007 June Sprints winner, (GT1, Mohrhauser)
Over 200 race wins and counting.
www.advanced-autosports.com
dave@advanced-autosports.com
608-313-1230





#9
Posted 11-15-2012 04:53 PM

...or that show bodywork damage...shall not be approved for competition.
Fortunately they're a bit lenient on that part.



#10
Posted 11-16-2012 07:17 AM

#11
Posted 11-26-2012 12:04 PM

Realistically in Miata's there should be circuit protection in the trunk, at the battery as well as an additional one in the engine bay at the alternator if not using the stock wiring for the alternator.
The battery is in the back yet there is no circuit protection until the fuse box in the engine bay in stock form? Even in race trim the way some wire in kill switches there ends up being no circuit protection what so ever between the battery and alternator. When us RX-7 guys relocate our batteries to behind the passenger seat area it is very common practice to have a 120-150A circuit breaker at the battery and another one installed under the hood protecting the alternator. Why is this important?
http://www.youtube.com/watch?v=i-vhTazgdlA Go to 5:48 (It is not me driving)
Yep that's my car two weeks after purchase nearly going up....as with most things a culmination of issues and oversight by the previous owner and ultimately me for putting it on track in this condition caused this. Upon looking at the damage and in retrospect:
1. No circuit protection at the battery, once the kill switch was thrown the short was still present.
2. A sub-par kill switch and wiring configuration of the kill switch such that the circuit between the battery and alternator was still open when the kill switch was thrown. This kill switch was the simple type that had no ignition interrupt or resisted ground for alternator protection.
3. Alternator wire (as wired by the previous owner) was too small, had no circuit protection, and the wire was no tied down properly. This alternator wire was run all the way back to the hot (battery) side of the kill switch on the passenger B-pillar, with no circuit protection between. This was the wire that shorted, and started on fire and continued to burn after the kill switch was thrown. Luckily i had replaced the positive terminal on the battery with a marine style terminal including a wing nut thus the car didn't burn down.
4. In my annual tech inspection of the car I assumed that the small alternator wire was actually the alternator protection grounding wire. Since the CCR required kill switch terminal 'covers' was actually a bunch of electrical tape making it impossible to check and see how the kill switch was actually wired without cutting all the tape off (which i should have done).
In reading around forums including these this seems to be "the way it's done" for a lot of folks. It really is a poorly conceived way to wire a kill switch at best and at worst without protecting the extended alternator wire AND the battery cable at the battery is dangerous. The 'instructions' i've found also reference using a 12-10 gauge wire for the alternator wire extended to the switch. Folks, miatas have at worst a 60amp alternator. 12ga wire wont carry 60 amps and 10ga gives almost no safety factor. Run 8ga at least or, wire a proper switch and you wont have to run that wire back to the switch.
Since these are safety items I will be revising them; replacing the cheapo kill switch with a proper 4430 kill switch including separate ignition cuttoff and alternator protection, adding the circuit breakers to my car and will not be flagging any such modifications in my region to spec cars. Really it should be required by the NASA CCR that any battery placed in the cabin or in the trunk should have circuit protection within 18" of the battery. Further electrical tape should not be an approved terminal "cover" for batteries, starters, alternators, and kill switches. I plan to submit this info to the national office as such and we will see where it goes.
In my case it was ultimately my failure for not going through the car with a fine tooth comb prior to putting it on track. That mistake wont be made again and I will closely look at these same cars for the same possible issues.
If anyone has any questions on this i'm happy to help. I guess i should never be surprised by what people try to get past tech....and in this case did.
#12
Posted 11-26-2012 04:10 PM

Being a Chief Scrutineer for NASA (and an licensed engineer) and now having some hands on time with a SM I own and others, I am less than thrilled with how most of them are wired with respect to safety, not only from the factory, but in race trim with kill switches installed...even "properly".
Realistically in Miata's there should be circuit protection in the trunk, at the battery as well as an additional one in the engine bay at the alternator if not using the stock wiring for the alternator.
The battery is in the back yet there is no circuit protection until the fuse box in the engine bay in stock form? Even in race trim the way some wire in kill switches there ends up being no circuit protection what so ever between the battery and alternator. When us RX-7 guys relocate our batteries to behind the passenger seat area it is very common practice to have a 120-150A circuit breaker at the battery and another one installed under the hood protecting the alternator. Why is this important?
http://www.youtube.com/watch?v=i-vhTazgdlA Go to 5:48 (It is not me driving)
Yep that's my car two weeks after purchase nearly going up....as with most things a culmination of issues and oversight by the previous owner and ultimately me for putting it on track in this condition caused this. Upon looking at the damage and in retrospect:
1. No circuit protection at the battery, once the kill switch was thrown the short was still present.
2. A sub-par kill switch and wiring configuration of the kill switch such that the circuit between the battery and alternator was still open when the kill switch was thrown. This kill switch was the simple type that had no ignition interrupt or resisted ground for alternator protection.
3. Alternator wire (as wired by the previous owner) was too small, had no circuit protection, and the wire was no tied down properly. This alternator wire was run all the way back to the hot (battery) side of the kill switch on the passenger B-pillar, with no circuit protection between. This was the wire that shorted, and started on fire and continued to burn after the kill switch was thrown. Luckily i had replaced the positive terminal on the battery with a marine style terminal including a wing nut thus the car didn't burn down.
4. In my annual tech inspection of the car I assumed that the small alternator wire was actually the alternator protection grounding wire. Since the CCR required kill switch terminal 'covers' was actually a bunch of electrical tape making it impossible to check and see how the kill switch was actually wired without cutting all the tape off (which i should have done).
In reading around forums including these this seems to be "the way it's done" for a lot of folks. It really is a poorly conceived way to wire a kill switch at best and at worst without protecting the extended alternator wire AND the battery cable at the battery is dangerous. The 'instructions' i've found also reference using a 12-10 gauge wire for the alternator wire extended to the switch. Folks, miatas have at worst a 60amp alternator. 12ga wire wont carry 60 amps and 10ga gives almost no safety factor. Run 8ga at least or, wire a proper switch and you wont have to run that wire back to the switch.
Since these are safety items I will be revising them; replacing the cheapo kill switch with a proper 4430 kill switch including separate ignition cuttoff and alternator protection, adding the circuit breakers to my car and will not be flagging any such modifications in my region to spec cars. Really it should be required by the NASA CCR that any battery placed in the cabin or in the trunk should have circuit protection within 18" of the battery. Further electrical tape should not be an approved terminal "cover" for batteries, starters, alternators, and kill switches. I plan to submit this info to the national office as such and we will see where it goes.
In my case it was ultimately my failure for not going through the car with a fine tooth comb prior to putting it on track. That mistake wont be made again and I will closely look at these same cars for the same possible issues.
If anyone has any questions on this i'm happy to help. I guess i should never be surprised by what people try to get past tech....and in this case did.
Oh my. His exit technique needs some work, if that car had a fuel fire he might have panicked and tried to exit via the trunk. Seriously please he needs to work on the exit and if your driver door doesn't open, FIX IT.
Edited by MPR22, 11-26-2012 04:48 PM.







#13
Posted 11-26-2012 04:29 PM

Oh my. Your exit technique needs some work, if that car had a fuel fire you might have panicked and tried to exit via the trunk. Seriously please work on your exit and if your driver door doesn't open, FIX IT.
In fairness... he did indicate that it wasn't him that was driving the car. But I agree, there is a door for a reason.



#14
Posted 11-26-2012 04:49 PM

Thanks, missed the part where he said he wasn't driving.In fairness... he did indicate that it wasn't him that was driving the car. But I agree, there is a door for a reason.







#15
Posted 11-26-2012 05:17 PM

- Jim Drago likes this


#16
Posted 11-26-2012 06:03 PM

#17
Posted 11-26-2012 07:28 PM

#18
Posted 11-27-2012 07:44 AM



#19
Posted 11-27-2012 06:04 PM

#20
Posted 11-28-2012 07:36 AM

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