40 ft-lbf diff is a live or die.
Here's a fact: If and when the nut stops TURNING, the reading on the torque wrench becomes meaningless, or at least misleading. Torquing an oil-wetted cylinder head bolt is NOTHING like torquing a dry hub nut where we expect almost no "stretch" (strain) in the joint.
"Greased" fasteners will achieve higher clamping force for a given torque - sometimes this is good (i.e. our eccentric alignment bolts, which we KNOW need - and tolerate - much higher "torque" than the FSM-spec), and other times it is bad. .
The post about the MSP hub having play until 160 ft-lbs is REAL interesting. IF the play is a cause of the short bearing life, and IF they are replacing the balls such that the bearing fit is being altered, THEN this torque spec issue would seem to be a big deal.
I've never seen play when installing a bearing, and I've never seen a bearing that lasted very long once it developed play, and I've never seen play be caused by something other than catastrophic failure of the races (90% of the time) and balls (<10% of the time).
In short, this 2014-era "play" seems to be entirely different in nature and cause versus the 2002-2010 "play" that I/we were familiar with???